MAG welding of tube from mild steel S235 with 5 mm (0.196″) wall thickness. The pre-tacked tube has been loaded into the machine on the insertion trolley. The centring devices are used for alignment of the pre-tacked butt joint only.
The special mandrel made from stainless steel, as well as the optimum welding parameter for pulsed arc welding prevent any magnetic arc blow as can be seen on the continuous seam.
The seam welder presented has a welding length of 2600 mm. Equipped with two wire feeder mild steel or stainless steel wire can be used instantly. Using a ROLLINER wire feed hose the mild steel wire is feed through the cable drag chain from a wire drum.
The scissor lift table with tube supports allows easy loading and unloading as well as further tube transport in the production facility.
The machine body is made from two parts, allowing a height adapter to be mounted later (see http://www.schnelldorfer-maschinenbau.de/en/products/longitudinal-seam-welder/longitudinal-seam-welder-special-solutions-detail/items/grosse-bauteile-large-parts.html).
Welding power source FRONIUS TPS 4000
Material: Mild Steel S235
Thickness: 5.0 mm (0.196″)
Preparation: Butt joint, laser cut
Gap: 2.0 mm (0.079″)
Speed: 45 cm/min (17.7 inches per minute)
Wire: 1.2 mm G3SI1 (0.047″)
Welding Process: GMAW pulsed
You asked and we listened! Lethal Performance is the first to offer an off road pipe for the S550 Mustang V6. Constructed from T409 stainless steel, this H pipe removes the restrictive OEM catalytic converters as well as the OEM suitcase resonator to increase HP, sound and even in some cases, MPG. Along with the increase in HP (12+rwhp/20ft/lbstq on just the STOCK tune!) and sound quality, this pipe is substantially lighter than stock as well.
Take a listen to the sound clips in the video to hear the difference over stock!
Get yours here: http://www.lethalperformance.com/shop-now/vehicle-selector/ford-mustang-v6/2015-ford-mustang-v6/2015-mustang-v6-exhaust-systems-kits/resonator-deletes/lethal-performance-2015-2016-mustang-3-7l-v6-t409-stainless-off-road-h-pipe.html
This H pipe fits all S550 V6 Models including auto and manual transmission as well as coupe and convertible. Bolts to the stock manifolds and requires only 2 cuts behind the stock resonator. Includes two new OEM style clamps but you will also reuse your two stock clamps to secure the pipe to the factory exhaust behind the resonator.
T409 stainless steel construction
H cross over for deep tone
Includes necessary hardware for install
Fits auto and manual transmission
Fits coupe and convertible
FOR OFF ROAD USE ONLY!
Tune required to turn off check engine light