Musoro weZvivakwa: Kunyura Zvakadzama muMapaipi eLSAW neJCOE

Nhanganyaya

Patinotarisa nyika yemazuva ano—kubva pakakwirira pemaguta edu makuru kusvika kune ma network esimba asingaonekwe anosimudzira dzimba dzedu—pane gamba risingataure rakabata huremu hwekufambira mberi: pombi yesimbi ine dhayamita hombe.

Zvisinei, munyika yeinjiniya inorema, mapaipi ese haasi akaenzana. Kana chirongwa chikachinja kubva pa "standard" kuenda pa "extreme" -- chinosanganisira kumanikidzwa kukuru, nharaunda dzakadzika dzegungwa, kana zvinhu zvakakosha zvekuvaka - indasitiri inosiya sarudzo dzakajairika. Pane kudaro, mwero wegoridhe unovaLSAW(Arc Welded Yakanyudzwa Mukati Menguva Yakareba)mapaipi, kunyanya ayo akagadzirwa kuburikidza nemidziyo yakaomaJCOEmaitiro.

Asi chii chinosiyanisa pombi yeJCOE nechubhu inotenderera yakafanana? Uye ndiro yesimbi yakati sandara inoshanduka sei kuita ngarava ine simba guru inokwanisa kugara pasi pegungwa kwemakore makumi mashanu? Gwaro iri rinoongorora pfungwa dzeinjiniya, kuoma kwekugadzira, uye mwero wemusika unotsanangura tekinoroji iyi inokosha yesimbi.

Kugadzirisa Mashoko Eindasitiri

Kuti tinzwisise kuti sei mapaipi aya achikosha, tinofanira kutanga tagadzirisa mashoko akawandisa ari pamapepa eruzivo rwehunyanzvi.

Kunzwisisa LSAW Pombi yeLSAWzvinoreva nzira yekuwedera. Kusiyana nemapombi akasungirirwa nesimbi (SSAW), ayo akaumbwa sejira repepa remakadhibhodhi rine musono unomonereka, mapaipi eLSAW ane weld imwe chete, yakatwasuka inotenderera kureba kwese.

Mupendero weUinjiniya:Musono wakatwasuka wapfupika zvakanyanya pane wemusono. Munyika yekudzora mhando, musono mupfupi unoreva "kutsika kwenhamba" kudiki kwezvikanganiso zvinogona kuitika. Ndokusaka LSAW iri sarudzo isingakurukurwe yekutumira gasi rechisikigo rine njodzi huru.

Kutsanangura JCOEChikanganiso chakajairika kufunga kuti JCOE chigadzirwa; chaizvoizvo chinhumagadzirirwo emakanikaChidimbu chinomiririra shanduko yemuviri inoitika nesimbi:

J:Kukombama kwekutanga kwemipendero yeplate.

C:Kukombamisa hafu yekutanga yeplate.

O:Kuvhara denderedzwa.

E:Chikamu chakakosha che "Kuwedzera" chinopedzisa kusimba kwepombi.

Rwendo rweKugadzira: Kubva paPlate kusvika paKunyatsorongeka

Kugadzirwa kwepombi yeLSAW ikirasi yepamusoro mukugadzira simbi dzakasimba. Inzira ine simba asi yakanyatsojeka iyo inoshandura plate isina kugadzirwa kuita chishandiso chinoshanda zvakanyanya.

1. Kugadzirira Mupendero

Zvese zvinotanga nesimbi inorema. Mipendero isati yakombama, mativi anokweshwa kusvika pamakona akakodzera. Izvi zvinoita kuti mativi maviri aya asanganiswe, "V-groove" yakakodzera kupinza simbi mu deep-penetration.

2. Kutevedzana kweJCO Forming

Apa ndipo panopinda ma hydraulic anorema. Muchina mukuru unodzvanya zviuru zvematani ekumanikidzwa muzvikamu:

Kugadzira J:Chinodzvanya chinomonera divi rimwe replate kumusoro, zvichiita kuti pave ne "J".

Kugadzira C:Ndiro yacho inopindurwa kana kuchinjirwa, uye rimwe divi rinokombamiswa kuti riratidze rekutanga, zvichiita kuti pave ne "C" yakavhurika.

Kugadzira O:Pakati pacho panodzvanywa pasi, zvichibatanidza mipendero miviri kuti pave ne "O" yakavharwa.

3. Kuwedera kweArc Yakanyudzwa Mumvura (SAW)

Kana musono wavharwa, pombi inopinda panzvimbo yekuwelding. Chikamu chezita rekuti "yakanyudzwa" chinoreva rukoko rwegranular flux runoviga arc. Izvi hazvisi zvekuchengetedza chete; zvinoparadzanisa simbi yakanyungudutswa kubva mumhepo, zvichidzivirira welds dzakapwanyika. Mapombi mazhinji ane hunyanzvi hwepamusoro anoweldingwa kaviri—kamwe chete kubva mukati uye kamwe chete kubva kunze—kuti ive nechokwadi chekuti 100% inobatanidza.

4. "E" - Kuwedzera Kwemitambo (Muchinji Wemutambo)

Iri ndiro danho risinganzwisiswe zvakanaka. Mushure mekunamira, pombi haina kutenderera zvakakwana, uye inenge yakazara ne "stress" yemukati nekuda kwekukombama. Chinopa simba chinoiswa mupombi uye chinomanikidzwa kubuda kunze. Izviinotonhora-inokurasimbi yacho yakawedzera ne1%, zvichiita kuti iite denderedzwa rakakwana uye, zvakakosha, kuderedza kushushikana kwemukati. Ndokusaka mapaipi eJCOE aine magadzirirwo ari nani kupfuura makwikwi awo.

Maitiro eUnyanzvi & Maitiro eKutenga

Kune mainjiniya nevakuru vekutenga zvinhu, "pepa reruzivo" ndiro Bhaibheri. Tekinoroji yeJCOE yakagadzirirwa "zvinhu zvikuru," uye nhamba dzinoratidza izvozvo.

Mapeti ekupona: "Ganda" rePaipi

Sezvo zvinhu izvi zvichiwanzovigwa kana kunyudzwa kwemakumi emakore, kuputira kwacho kwakakosha sesimbi.

3PE/3PP:Mutemo weindasitiri wekudzivirira ngura. 3PP (Polypropylene) inosarudzwa kana zvinhu zviri mukati zvichipisa zvakanyanya.

CWC (Kufukidza Huremu hweKonkriti):Kunyanya kune migero yepasi pegungwa. Konkriti haingodziviriri chete; inowedzera huremu hunodiwa kudzivirira pombi kuti isayangarara kubva pasi pegungwa.

Kupfeka Kwemukati Kwekuyerera:Rutivi rwe epoxy runotsvedza runoderedza kukweshana, zvichiita kuti pombi "ikurumidze" kutakurwa kwemafuta negasi.

Zvikumbiro Zvinodhura Zvikuru

Munowana kupi LSAW? Kazhinji, munzvimbo dzinenge paine dambudziko guru rekudonha kwemvura kana kudonha kwemvura.

1.Tsinga dzeSimba Rinomanikidzwa Nesimba Rakawanda:Pakufambisa gasi rinoshanduka-shanduka pakumanikidzwa kunopfuura 10 MPa, kuvimbika kwemusono mumwe chete we longitudinal kunosungirwa.

2.Nheyo dzeMaumbirwo:Nekuda kwemadziro avo akakora, mapaipi eJCOE ndiwo anonyanya kushandiswa pakuvaka mabhiriji.Mhepo dzeMhepo dzeMhepo dziri Kumahombekombe, kwavanofanira kutsungirira kurova kwemafungu egungwa nguva dzose.

3.Mvura Inokosha:Maguta makuru anoshandisa LSAW senzira huru dzemvura kuitira kuti njodzi yekufashamira kwemvura mumaguta inobva papombi inoputika irambe iri shoma.

Kutarisa Mberi: Muganhu weHydrogen

Indasitiri iyi iri kutenderera mberi pari zvino kuenda kuYakagadzirira Hydrogenmapaipi. Mamorekuru ehydrogen madiki uye anogona kukonzera "kupwanyika" musimbi yakajairwa. Zvigayo zvemazuva ano zveLSAW zviri kutoedza nesimbi itsva uye machira emukati akasarudzika kugadzirira shanduko yesimba regirini. Uyezve, kuunzwa kweAI-inotungamirirwaKuedzwa kweOtomatiki kweUltrasonic (AUT)kuri kuita kuti kukanganisa kwevanhu mukuongorora weld kuve chinhu chekare.

Pfungwa Dzekupedzisira

Pombi yeLSAW yakagadzirwa neJCOE ndiyo "pfuti huru" yenyika yezvivakwa. Inobatanidza simba remuviri risina kugadzirwa nekunyatsorongeka kwejometri. Kunyange zvazvo mari yekutanga yakakwira kupfuura yemapaipi anotenderera, ROI yenguva refu inowanikwa mukuvimbika kwayo. Munguva yatinoda kuti zvivakwa zvigare kwemakore anopfuura makumi mashanu pasi pemamiriro ekunze akaoma, JCOE inoramba iri sarudzo yakavimbika yeinjiniya.